Simal Packaging

Simal Packaging

Overview

Client is a renowned packaging company based in Vasai Mumbai ,
named as “Simal Packaging Pvt. Ltd” and very outset on making
tubes for the pharmaceutical sector and have a wide cliental base
globally.

Requirements

When client approached ACME they were seeking help with a very
precise challenge for delivering 100% finished product.

Existence of bur is an imperative part of aluminium collapsible tube
manufacturing process.

This bur punchers the tube anywhere from tip to tail. Its almost
impossible to detect pin holes with naked eye nor by tube light based
container inspection system.

Manual inspection does not assure quality due to complexity involved
and fatigue earned by individual.

Hence need of quality assurance system was implicit.

Our solution

Vision based inspection system is used to detect pin
hole on Tip, Neck & Whole Body of aluminum
collapsible tubes.

A model which can be further automated for man less
operations.

100 tubes per min and it is scalable upto 200 tubes

Results:

Vision based system implemented for inspecting the different types of tubes.

100% errorless inspections to detect if any pin holes exists at pre-defined spot on respective tube.

Notification of digital dashboard.

Assurance of fully finished product delivery.

Ideal cycle time reduces from 10 mins to 2.5 mins with 100% accuracy.

Increase in overall productivity and delivery.