Client is a renowned manufacturing company and was looking for the inner diameter measurement of barrel and display the wear and tear result on screen.
A. Purpose
To detect wears and tears of twin screw extruder barrel at an early stage

B. Problem
Due to heavy work load the extruder barrel get wear out and it noticed when lots of raw material and quality of product hampers.

C. Procedure
To implement a sensor based system which will measure the ID(Inner Diameter) of barrel


1)The barrel get wear out by heavy load and it came to know at when the quality of product get hampers

2) There are around 10 barrels in a row and to identify which barrel got wear out is a very difficult job.

3) To check the barrel periodically it takes a complete 8 hours shift and that is not accurate.

Our solution

1)Vision / Sensor based inspection system is developed to detect if barrel is wear out or not with the proof of images.

2) The system will generate the graph of Inner diameter from the range 70 mm to 75mm

3) The number of worn out get displayed as red on the screen.


Vision / sensor based system implemented for inner diameter measurement of barrel
100% errorless inspections to detect wear and tear of barrel.
Complete inspection report is generated.
Assurance of fully finished product delivery.
Improvement in preventive maintenance