Client is a renowned manufacturing company and was looking for an automatic ONE STOP solution which would save time, inspect and give a 100% finished product.
  • Purpose To analyze the issue and detect any missing component or notify it.(Welding spots)
  • Problem Three types of chair: 4-way Driver, 2-way Driver, Co Driver, Detect missing welding spots
  • Procedure To implement a Vision based inspection system.


  • There are around 100 welding spots on every chair.
  • There are around 25 sub components which are welded and go missing at times. for e.g. rods on back-rest or circlips on base.
  • Every worker takes minimum 10 minutes to check EVERY chair minutely.
  • Considering the fatigue and the quantum of checkpoints, slippages are imperative.

Our solution

  • Vision based inspection system is used to detect if welding exists at pre-defined spot on respective chair type.
  • Vision based system will also notify if there are any missing sub-components.
  • Sub components are highlighted on screen for worker to understand where what is missing.
  • Entire inspection happens within 2.5 minutes – almost 75% inspection time is saved PER chair along with CONSISTENCY in results 24 X 7


  • Vision based system implemented for inspecting the 3 different types of chair.
  • 100% errorless inspections to detect if welding exists at pre-defined spot on respective chair type.
  • Notification of missing sub component by digital dashboard.
  • Assurance of fully finished product delivery.
  • Ideal cycle time reduces from 10 mins to 2.5 mins with 100% accuracy
  • Increase in overall productivity