DSM
DSM
Overview
Client is a renowned manufacturing company and was looking for the inner diameter measurement of barrel and display the wear and tear result on screen.
- PurposeTo detect wears and tears of twin screw extruder barrel at an early stage
- ProblemDue to heavy work load the extruder barrel get wear out and it noticed when lots of raw material and quality of product hampers.
- ProcedureTo implement a sensor based system which will measure the ID(Inner Diameter) of barrel
Requirements
- The barrel get wear out by heavy load and it came to know at when the quality of product get hampers
- There are around 10 barrels in a row and to identify which barrel got wear out is a very difficult job.
- To check the barrel periodically it takes a complete 8 hours shift and that is not accurate.
Our solution
- Vision / Sensor based inspection system is developed to detect if barrel is wear out or not with the proof of images.
- The system will generate the graph of Inner diameter from the range 70 mm to 75mm
- The number of worn out get displayed as red on the screen.
Results:
- Vision / sensor based system implemented for inner diameter measurement of barrel
- 100% errorless inspections to detect wear and tear of barrel.
- Complete inspection report is generated.
- Assurance of fully finished product delivery.
- Improvement in preventive maintenance
