Client is a renowned manufacturing company and was looking for an automatic ONE STOP solution which would save time, inspect and give a 100% finished product.
- Purpose To analyze the issue and detect any missing component or notify it.(Welding spots)
- Problem Three types of chair: 4-way Driver, 2-way Driver, Co Driver, Detect missing welding spots
- Procedure To implement a Vision based inspection system.
- There are around 100 welding spots on every chair.
- There are around 25 sub components which are welded and go missing at times. for e.g. rods on back-rest or circlips on base.
- Every worker takes minimum 10 minutes to check EVERY chair minutely.
- Considering the fatigue and the quantum of checkpoints, slippages are imperative.
- Vision based inspection system is used to detect if welding exists at pre-defined spot on respective chair type.
- Vision based system will also notify if there are any missing sub-components.
- Sub components are highlighted on screen for worker to understand where what is missing.
- Entire inspection happens within 2.5 minutes – almost 75% inspection time is saved PER chair along with CONSISTENCY in results 24 X 7
- Vision based system implemented for inspecting the 3 different types of chair.
- 100% errorless inspections to detect if welding exists at pre-defined spot on respective chair type.
- Notification of missing sub component by digital dashboard.
- Assurance of fully finished product delivery.
- Ideal cycle time reduces from 10 mins to 2.5 mins with 100% accuracy
- Increase in overall productivity